Multi-material color consistency across AS outer and PP inner components
Silk Screen Color Matching Skin Care Airless Pump
This project involved a custom 15ml airless pump bottle designed for a skincare brand. The package features a double-wall structure, combining a frosted semi-transparent outer bottle with a solid-colored inner bottle. The square body with softened edges and a twist-to-lock hidden pump created a clean, minimal appearance, but also left very limited space for decoration.
The client required dense regulatory information, ingredient lists, and a QR code to be printed clearly within only small area.
Volume
15ml
Structure
Double-wall
Material
AS+PP
Finish
Frosted
The Challenge
01
02
03
Limited printable area on a square body with softened edges and hidden pump
High-density artwork mixing bold text with ultra-fine lines in a single zone
Consistent readability and alignment maintained across full production run
04
05
06
Multi-material color consistency across AS outer and PP inner components
QR code with tight spacing and varying line thickness - zero bleed allowed
Ink bleeding or misalignment would fail regulatory compliance requirements
Frosted outer bottle AS material
Silk screen print detail QR code zone
Solution & Result
We optimized both printing precision and material coordination:
• Applied high-tension mesh screens to improve edge sharpness and line definition
• Precision silk screen printing with servo positioning and micro-volume ink control to minimize overflow
• Coordinated through custom color matching for AS and PP components
• Validated through controlled OEM manufacturing workflows
This project shows how precise equipment, controlled processes, and coordinated color development work together to make high-density decoration reliable at scale.
Need Something Similar for Your Packaging?
SHANZHOU
Some product visuals may display the earlier logo “SANZHOU”, which refers to SHANZHOU PACKAGING
FOLLOW US
Ivy
what's app
Emma
what's app